Surfacing Alloy Product
|
EutecTrode 2
ac/dc+
An advanced electrode for applications subjected to abrasive wear. |
Typical Applications
:
Buckets, shovels, excavating equipment, tempers, scrapers. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
95 - 100 |
85 - 95 |
|
4.00 |
125 - 150 |
90 - 165 |
|
5.00 |
175 - 200 |
140 - 165 |
|
|
Hardness : 55 - 61 HRc(3
layer) |
|
|
EutecTrode 2B
ac/dc+
Anti-spalling weld deposit with excellent cushioning, good impact
resistance & high compressive strength. |
Typical Applications
:
For built-up prior to hard facing for mill pinions, side ways, hammers,
wobblers, excavators, sprockets, rollers, shaft and gear teeth. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
4.00 |
130 - 140 |
110 - 125 |
|
5.00 |
160 - 175 |
135 - 150 |
|
|
Hardness : 25 - 35 HRc(3
layer) |
|
|
ToolTectic 6HSS ac/dc+
Special electrode to develop tools for cutting and piercing of all metals. |
Typical Applications
:
Composite high-speed -steel dies, tools, trimming dies, shears, punches. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
2.50 |
75 - 90 |
50 - 65 |
|
3.15 |
105 - 120 |
80 - 95 |
|
4.00 |
130 - 140 |
110 - 120 |
|
|
Hardness : 57
- 63 HRc(3 layer) |
|
|
CP HFD 010 ac/dc+
Repairs and build-up of drop forging tools and damaged profile. |
Typical Applications
:
Drop forging dies, punches, inserts. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
|
2.50 |
90 - 130 |
|
3.15 |
120 - 160 |
|
4.00 |
150 - 160 |
|
|
Hardness : 35 - 45 HRc(3
layer) |
|
|
CPSM 022 ac/dc+
High strength electrode for joining dissimilar steels and overlay on
low alloy steels. |
Typical Applications
:
Sugar mills rolls, bearing areas of shafts, joining dissimilar steels. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
|
2.50 |
40 - 70 |
|
3.15 |
70 -100 |
|
4.00 |
90 - 140 |
|
5.00 |
140 - 180 |
|
|
Tensile Strength : 58
Kg/mm2 (82,500 psi) |
|
|
CPBF 024 ac/dc+
Heat treatable alloyy with good resistance to impact and
compressive load upto 500oc |
Typical Applications
:
Blast furnace bells (Seat area), rolling mill rolls, shear knives, cable
sheaves/pulleys, winches, crushing hammers dredge cylinders. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
110 - 150 |
90 - 130 |
|
4.00 |
160 - 180 |
140 - 160 |
|
5.00 |
180- 200 |
160 - 180 |
|
|
Deposit Hardness : At 30o
48 - 52 HRc (3 layer) |
|
|
DieTec D35 dc+
High strength electrode for rebuilding of drop-forging dies |
Typical Applications:
Rebuilding of worn-out drop forging dies, punches, inserts. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 4.00 |
130-170 |
| 6.00 |
210 -240 |
| 8.00 |
240 - 280 |
|
Hardness : As welded 35-45 Rockwell C (3 Layer) After Tempering : 35-42 Rockwell C (3 Layer)% |
|
|
DieTec p35 dc+
High strength electrode for rebuilding of Press-forging dies and tools |
Typical Applications:
Rebuilding of worn-out drop forging dies, punches, inserts. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 4.00 |
130-170 |
| 6.00 |
210 -240 |
| 8.00 |
240 - 280 |
|
Hardness : 38-44 HRc(As welded)
36-42 HRc (After Tempr
|
|
|
AutoTec CL 45 dc+
A new generation electrode for surfacing of Cr-Mo alloyed cast iron dies |
Typical Applications:
Maintatenace and repair welding of blank holders of automotive double action and single action press tool, punches of double action tools subjected to high degree of adhesssive wear. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 3.15 |
90-130 |
| 4.00 |
130 -170 |
|
Hardness : As deposited 42 -48 HRc (3 layer)
|
|
|
AutoTec ST 46 dc+/-
Electroden with excellent searinrng properties for automotive die apllications |
Typical Applications:
Repair and build up shaetring blades, planer plates, anvils, wood working tools, precussion drills, clamping tools, pressure rollers etc. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 3.15 |
90-130 |
| 4.00 |
130 -170 |
|
Hardness : As deposited 54 -58 HRc (3 layer)
|
|
|
CPET 071 ac/dc+
Unique tubular electrode with high abrasion resistance property |
Typical Applications:
Coal burner nozzle, tips crushher hammers ID fans, grizzly baes, crusher housing, scraper blades bucjket teeth & lips. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 6.00 |
100-130 |
| 8.00 |
150 -200 |
|
Hardness : 55-62HRc (2 layer)
|
|
|
CPET 072 ac/dc+
Tungsten carbide based tubular electrode for severe abrasive wear |
Typical Applications:
FOr hard-surfacing of fans and pump impellers,pug mill auggers and knives,sand and gravel chutes, tongs,feed screws,ripper teeth and scraper mixer blades. |
Recommended Amperages
: |
| Size (mm) |
Amperage |
| 6.00 |
100-130 |
|
Hardness : 60-65HRc (2 layer)
|
|
|
PyroCarb 077 dc+
An electrode for high temperature abrasion & erosion |
Typical Applications:
Sinter star breakers, tip casting coke pusher shoes,billet conveyer guide, hot salg,conveyers, augers and clinker grinders. |
Recommended Amperages
: |
| Size (mm) |
I-Range |
II-Range |
| 3.15 |
150-170 |
100-120 |
| 4.00 |
190-250 |
140-160 |
|
Hardness : 60-68HRc(2 layer)
|
|
|
VanCarb78 ac/dc-
An advanced wear facing electrode designed for severe abrasion applicationunder pressure and moderate impact even at high temperatures |
Typical Applications:
Table liners, roler, excavator buckets,dragger & shovel buckets, coponets Subjected to severe grinding abrasion. |
Recommended Amperages
: |
| Size (mm) |
I-Range |
II-Range |
| 3.15 |
100-140 |
100-120 |
| 4.00 |
130-170 |
130-150 |
|
Hardness : 60-65HRc (2 layer)
|
|
|
SuperGrip 88 ac/dc+
Special electrode for gripping & wer protection of sugarcane crusher roll teeth |
Typical Applications:
Gripping & wear production of sugarcane crusher roll teeth "in situ" & with "juice-on". |
Recommended Amperages
: |
| Size (mm) |
I-Range |
| 4.0 x 455 |
150-200
(Day Acring) |
180-220
(Wel Arcing) |
|
Hardness : 60-65HRc (2 layer)
|
|
|
SuperGrip 123
A wear resistant hard sufacng 'paint-on-paste' for high wear' applications |
Typical Applications:
ID fan bladees, scrappers, screw conveyors, FK pump screws, air separetor guide, sinter fans, PA fain etc. |
Coverage : 300 cc/kg of paste (Avg. coating thickness = 1.55mm) |
Hardness : 68-72HRc |
|
|
Xuper 185 XFC
Flux coated brazing alloy for built up & overlay application on all ferrous and non-ferrous alloys |
Typical Applications:
Gear teeth, shafrs, bearing seat, pistons spockets, pump bodies, impellers,wear pads, guides |
Size : |
|
|
Hardness : 60-65HRc (2 layer) |
Bonding Tempreature : 8750 C |
Tensile Strenght : 60 Kg/mm 2 |
|
|
EutecTrode 400 ac/dc+
A versatile electrode with excellent resistance to impact with work hardening capability |
Typical Applications:
Crusher hamemr, wobblers, frogs, sprockerts, buckets teeth, wear parts, shovel track pad, Under carriage components , scraper blades |
Recommended Amperages
: |
| Size (mm) |
I-Range |
II-Range |
| 3.15 |
120-140 |
100-120 |
| 4.00 |
160-190 |
130-140 |
| 5.00 |
180-200 |
160-190 |
|
Hardness :
As deposited 80-90 HRb (3 Layer)
Work hardened 35-45 HRc (3 Layer) |
|
XHD 646
ac/dc+
A high alloy electrode for wear protective coating & high strength joining |
Typical Applications
:
Under carriage parts, sprockets, ripper shanks. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
2.50 |
100 - 140 |
75 - 100 |
|
3.15 |
140 - 170 |
90 - 130 |
|
4.00 |
180 - 250 |
120 - 160 |
|
5.00 |
210 - 260 |
160 - 190 |
|
|
Hardness : As deposited 80 - 90 HRb (3 Layer)
Work hardened 28-32 HRc (3 Layer) |
Tensile Strength : 62 Kg/mm 2 (88,000 psi) |
|
|
EutecTrode 700
ac/dc+
A versatile electrode offers single layer hardness with superior abrasion resistance |
Typical Applications :
Jaw crucher plate, excavator bucket, lips teeth, fan blades, hammers, scrapper, augers, pulveriser. |
Recommended Amperages
: |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
110 - 130 |
90 - 110 |
|
4.00 |
150 - 170 |
130 - 150 |
|
5.00 |
180 - 200 |
160 - 180 |
|
|
Hardness : 60 - 80 HRc (3 Layer) |
|
|
Xuper TurboTec 5300 ac/dc+
Wear facing alloy for proetctive coating, repair and joining application on 13% Cr-steels |
Typical Applications:
Hydraulic turbine, pump housings, die casting moulds, valves, shafts, rolls. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
100 - 120 |
100 - 110 |
|
4.00 |
130 - 140 |
120 - 130 |
|
Tensile Strength : 102 kg/mm2 (1,47,000 psi) |
Hardness : : 34 - 38 HRc (3 layers) |
|
|
ChromCarb N* 6006 ac/dc+
An unique electrode for applications subjected to abrasion, erosion, corrosion combined with impact |
Typical Applications:
Augers, screw conveyors, scrapers, paddles, wear pads, impactor bar, pusher shoes, impeller etc. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
100 - 120 |
80 - 100 |
|
4.00 |
145 - 160 |
120 - 135 |
|
5.00 |
180 - 200 |
160 - 180 |
|
Tensile Strength : 55 - 61 HRc (3 layer) |
|
|
EutecTrode 6450 ac/dc+
An advance work hardenable with superior anti-impact property coupled with pressure and abrasion. |
Typical Applications:
Track rollers, hydraulic turbines, crusher hamemrs, overhead gantry tracks, drive sprocket wheels, conveyor rolls, crossing and points, cushion layer applications prior to final hardfacing. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
130 - 160 |
100 - 130 |
|
4.00 |
150 - 180 |
120 - 150 |
|
Hardness : As Deposited : 15 - 25 HRc (3 layer)
Work hardened, 35 - 45 HRc (3 laeyr) |
Tensile Strength : 85 Kg/mm 2 |
|
|
TriboTuf 6517 ac/dc+
A unique titanium carbide alloy system for wear - facing against severe impact & abrasion. |
Typical Applications:
Clinker breaker hammers, blow bars, roller press rolls, cane knives, shovel buckets, shredders, augers, scraper blades, tamping tools etc. |
Recommended Amperages : |
| Size (mm) |
Amperage |
| 3.15 |
70-100 |
| 4.00 |
100 -130 |
| 5.00 |
120 -160 |
|
Hardness : 52- 60 HRc |
|
|
XHD AbraTec N*6710 ac/dc+
Very high abrasion resistant alloy with extra high deposition rates |
Typical Applications:
Reclaimer bucket, stacker bucket, dragline bucket, lips, tooth points, cutting edges, scraper blades, crushing hammers, conveyor chains, mixer blades, sludges pumps etc. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
150 - 170 |
100 - 120 |
|
4.00 |
210 - 250 |
160 - 200 |
|
5.00 |
250 - 280 |
190 - 200 |
|
Hardness : 62- 68 HRc (2 layer) |
|
|
XHD AbraTec N*6715 ac/dc+
Weld metal with outstanding abrasive wear resistance even at elevated temperatrue |
Typical Applications:
Sinter star crusher, grate bars, clinker conveyor chains, coke pusher shoes, augers, billet conveyor guides, hot slag conveyor, blast furnace hoppers pug mill knives. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
150 - 170 |
120 - 140 |
|
4.00 |
200 - 220 |
140 - 160 |
|
5.00 |
230 - 250 |
160 - 180 |
|
Hardness : 62- 68 HRc (2 layer) |
|
|
EutecTrode 6800 ac/dc+
A High alloy electrode for joining and overlaying of nickel based alloys |
Typical Applications:
Hot forging, cutting tools, die stamps, vats, retorts, pipe lines, pumps, pickling/plating tanks. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
2.5 |
75 - 90 |
50 - 65 |
|
3.15 |
105 - 130 |
70 - 95 |
|
4.00 |
130 - 160 |
90 - 120 |
|
5.00 |
165 - 200 |
125 - 165 |
|
Tensile Strength : 60 Kg/mm2 (1,00,000 psi) |
|
|
Xuper Dril-Tec 8800
Composite gas brazing filler rod with hard carbides embedded in tough matrix |
Typical Applications:
Drill bits, stabiliser, fishing tool, masonry drill, rotary cutting tool. |
Availabe Size : |
| Carbide MeshSize (mm) |
Casting Flux Colour |
| -3.2 +1.5 |
Pink |
| -5.0 +3.2 |
Yellow |
| -6.0 +5.0 |
Blue |
| -10.0 +6.0 |
Green |
|
Hardness : Matrix : 200 BHN, Carbides : 1200 HV (min) |
|
|
EutecDur N 9060 ac/dc+
Cobalt base alloy with excellent wear resistance at elevated temperature. |
Typical Applications:
Drill collars, chemical valve seats, pump sleeves, wear pads, screw conveyors. |
Recommended Amperages : |
| Carbide MeshSize (mm) |
Casting Flux Colour |
| 3.15 |
70 - 100 |
| 4.00 |
100 - 150 |
| 5.00 |
130 - 190 |
|
Hardness : 40 - 50 HRc (3 layer) |
|
|
EutecDur 9080 ac/dc+
Cobalt base alloy with superior wear properties for critical surfacing and repair applications at high temperatures. |
Typical Applications:
hydraulic turbine parts, hot cutting tools, chemical and high pressure steam valves, hot forming rolls and dies, augers, exhaust valves. |
Recommended Amperages : |
|
Size (mm) |
I-Range |
II-Range |
|
3.15 |
90 - 100 |
70 - 90 |
|
4.00 |
120 - 140 |
90 - 120 |
|
5.00 |
150 - 170 |
120 - 150 |
|
Hardness : 40 - 50 HRc (3 layer) |
|
|
EutecDur N 9120 ac/dc+
Cobalt alloy based electrode with excellent resistance to heat, impact and abrasion |
Typical Applications:
Hot pressing dies, shear blades, hot cutting blades, hot hardness dies. |
Recommended Amperages : |
| Size (mm) |
Amperages : |
| 3.15 |
70 - 100 |
| 4.00 |
100 - 150 |
| 5.00 |
130 - 190 |
|
Hardness : 40 - 50 HRc (3 layer) |
|
|
NanoCrab 110 ac/dc+
Scientifically engineered electrode based on Nano Technology, that exhibits extraordinary wear resistance given at elevated temperatures. |
Typical Applications:
Giizy bars, exhaust fans, mixer blades, furnace chutes, scrappers sinter crusher bars, sinter plant fans, screw conveyers and many other equipment from severe abrasion and erosion at elevated temperatures. |
Recommended Amperages : |
| Size (mm) |
Amperages : |
| 4.00 |
130 - 170 |
|
Hardness : 40 - 50 HRc (3 layer) |
|
07819-244233 / 
+91 72259-33158 
anilgoyal@shrigms.com